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Testing Blades  Terry Primos


NOTE:
This describes how I test my knives. Anything and everything in a knife shop is dangerous. These tests can be extremely dangerous and I am not suggesting that you should try it. If you are not an experienced knifemaker, I'll tell you outright, "DON'T DO IT". When I perform these tests, especially the bend test, I have someone near by in case something goes wrong. I also wear eye protection, thick gloves, and a heavy leather apron.

A few years ago I would make knives and give them to friends and relatives to test. There was always that uneasy feeling that I might not have gotten everything right. Would the blade work properly for its intended purpose? Would the edge hold up? Would the knife be able to take much abuse? I was really concerned that I might have to wait a couple of years before any problem surfaced. And during that waiting period, any knives I made had the potential of suffering the same problem.

The solution was quite simple, but it took advice from ABS Master Smith Jerry Fisk to bring the answer to light. Test every blade after heat treating. Use it hard. Occasionally take one to the point of destruction. Then you'll know what your knives will do. Listed below are some of the steps I use.

Standard Tests

  1. I have several sections of 2x4 studs with big knots in them stored in my shop. After heat treating, I put a temporary edge on the blade and sharpen it to the point that it will cleanly slice though a cigarette paper. I then hack on one of the knots, working up and down the edge. After doing this I inspect the edge very carefully for damage. The way I resolve any problem with edge damage depends on what the damage is. More information on this follows.

  2. If no damage occurred, I check to make sure that the blade will still shave hair from my arm.

  3. For larger blades like Bowies and camp knives, I then chop a 2x4 in half twice. Again I check for damage and if none is found, make sure it will still shave hair. It would be easy to cheat, but that would defeat the whole purpose. When checking for shaving sharpness you've got to test the area of the blade that took the most abuse. It's easy to tell. That area will usually have streaks on it from the chopping and/or tiny little pieces of wood on the edge. If everything is okay at this point and the blade is not one to be tested to the point of failure, then the test is finished.

  4. Occasionally I will take a blade to the point of destruction to see how tough it is. I do this by clamping 1/3 of the blade in a vise with the tip pointing straight down. I then slip a 3 to 4 foot cheater pipe over the handle. Next I carefully bend the blade. If the blade was differentially heat treated with a hard egde and a spring tempered spine, it should bend to 90 degrees without breaking. Otherwise the blade should not fail until it has been bent approximately 45 degrees. The