1.
Profile and deburr the blade, and pre-drill the
holes for fasteners.

2.
Scribe parallel lines (.025 works for me)
on both the edge and the end of the tang.

3.
Using a smaller diameter contact wheel (in my case,
5), hollow grind some of the material from
the tang up to the point where the hollow just
touches the outside of the scribed parallel lines
on the tang.

4.
With a flat platen backing the belt on the grinder,
grip the tip of the blade with a small Vise-Grip.

5.
I use a blueprint magnet to grip the tang on steel
blades. On Talonite or other non-ferrous materials,
I use an ironwood push stick with a pin set in
the end. The pin engages one of the drilled holes
in the tang.

6.
Starting with a coarser grit (80 or 120), begin
removing material, checking often to make sure
that things are staying symmetrical. I try to hold
the angle of the tang against the platen so that
I am removing material from the end of the tang
all the way through the full ricasso area. This
eliminates some serious geometry problems when
it come time to fit bolsters.
NOTE: although things proceed more slowly if you use a finer grit like 80 or
120 for this job, the scratches that tapering will put in the ricasso area
are a whole lot easier to clean up than those made by 36, 50, or 60 grit belts!!!
7.
Dunk the whole works in your water bucket frequently
so it doesnt get too hot to hold.
8.
Dont remove too much from one side without
flipping things over, and removing a similar
amount from the other side. Check your work against
a
straightedge; you should not see any daylight
from the tip of the
tang all the way through the ricasso area.
9. By now, you should have ground evenly into the scribed lines on each side
of the tang.
10.
The finished taper should be smooth and flat.
11.
When your grind removes the parallel line
on each side at the end of the tang, and clears
the ricasso
area at the other end, I would recommend
taking
the time now to clean up the ricasso
on each side. This
is all done before grinding the bevels on
the blade. I use a 45 Norax belt and a pretty light
touch
on the platen for this job. It is easy
to put an unintentional
nick somewhere you dont want it, so
move slowly. You can see such a nick on the
closeup
below.
Take
your time, pay attention, and dont take
off too much at one time. Check your work often,
and
expect
to scrap your first couple of blades.
.
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