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Build a Small Adobe Propane Forge  Tim Lively

      This forge is a simple earthin crucible. I found some native red clay and mixed it with water and strained all of the larger pebbles out of it. I then took the clay slurry and mixed in wood ashes to thicken up the mix and give it insulatory and refractory qualities. After I formed the shape I let it sit for over a week until it was bone dry. I had to inspect it daily for cracks. When one appeared I smoothed it over with a few drops of water and rubbed the crack smooth with my finger. When it was fully dried and there was not any cracking I put the propane torch tip into the side hole and fired it that way.

I used the ash from my charcoal forge so it is mostly mesquite ash, but I don't think that matters much. Any wood ash will probably work. I have no idea how much is in it as far as percentage or ratio. I added just enough water to the clay so I could strain it through some hardware cloth to get the bigger pebbles out and then added just enough ash to the clay slurry to make it thick enough to roll into snake shapes so I could coil it. When it was too runny to hold the shape I added more ash. When it was too stiff that it looked kind of crumbly I added more clay slurry.

I made the crucible part by rolling out the clay and ash mix into long snake shapes and then coiling them around into a cylinder with a base. Then I just smoothed out the surface and stuck a bottle inside of it to help hold it's shape. Then pull the bottle out and poke a hole in the side with your finger and let it dry.

This little forge is great for someone who is interested in experimenting with forging and bladesmithing. It is very inexpensive to build and to use. After using it a while you may want to use a regular propane bottle instead of the disposable type. It would be cheaper and eliminates the waste of a bottle. This set up with the disposable bottle is great for being portable though.

Always wear proper safety gear. Especially eye protection! The ashes in the adobe mix have an acidic quality that will eat the skin off your finger tips and is very dangerous if you get it in your eyes. There is also extreme dangers of working with hot metal around a propane bottle. Make sure you sheild your propane from accidental contact with hot metal or sparks.

Please be careful!!!

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