Osprey Guy
05-27-2002, 09:08 PM
I had to learn a number of new things for this one...
Tiger Coral (I ground this too short by accident but made up the difference with spacers) with "Tuf Tex" (carbon fiber) & Vulcanized red spacer all dovetailed (the toughest part of this knife for me) . Set tables on 1"x30" belt sander/5"disc sander to 45 degrees and kept it there for all pieces. Hand sanded everything for better fit.
Backspacer from 440C-Blanchard ground to 5/32" per instructions-turns out that unlike the other kits, the DDRII takes a 1/8" (4/32") backspacer-I found out the hard way and had to take it down from .155" to .13" which is close enough to 1/8"...this took many hours of hand sanding. Started backspacer with Dremel but switched to files for cleanup. Drilled screw holes with my new Drill Press (8" Delta)-worked great!
Overall, I'm thrilled with this knife. Has created a lot of excitement amongst friends and acquaintences! Can't wait to get started on my next.
Dennis
(I hope this posts)
http://a3.cpimg.com/image/4D/13/10269773-87c9-024001B0-.jpg
I'll try and get backspacer shot posted ASAP.(I'll try and get a better shot of this)
http://a3.cpimg.com/image/6F/1C/10270063-f2dd-01F8017A-.jpg
Tiger Coral (I ground this too short by accident but made up the difference with spacers) with "Tuf Tex" (carbon fiber) & Vulcanized red spacer all dovetailed (the toughest part of this knife for me) . Set tables on 1"x30" belt sander/5"disc sander to 45 degrees and kept it there for all pieces. Hand sanded everything for better fit.
Backspacer from 440C-Blanchard ground to 5/32" per instructions-turns out that unlike the other kits, the DDRII takes a 1/8" (4/32") backspacer-I found out the hard way and had to take it down from .155" to .13" which is close enough to 1/8"...this took many hours of hand sanding. Started backspacer with Dremel but switched to files for cleanup. Drilled screw holes with my new Drill Press (8" Delta)-worked great!
Overall, I'm thrilled with this knife. Has created a lot of excitement amongst friends and acquaintences! Can't wait to get started on my next.
Dennis
(I hope this posts)
http://a3.cpimg.com/image/4D/13/10269773-87c9-024001B0-.jpg
I'll try and get backspacer shot posted ASAP.(I'll try and get a better shot of this)
http://a3.cpimg.com/image/6F/1C/10270063-f2dd-01F8017A-.jpg